How to select Plastic Injection Moulding Machine 1
Written by Administrator   
Sunday, 30 September 2007
Introduction

Buying a plastic injection moulding machine (PIMM) is not a small investment. Too much machine for the job at hand is wasteful; too little machine does not get the job done. Careful matching of the job's needs and the attributes of a PIMM is well worth the effort.

A good PIMM produces consistent parts from shot to shot, and does so in re-runs of the same job. Choosing a PIMM simply on the basis of shot weight is too simplistic. Neither is clamping force alone sufficient. This article attempts to show the importance of other attributes to consider. The article 'How a plastic injection moulding machine works' is good pre-reading for the present one.

The attributes are classified into quantifiable attributes, on-off attributes and non-quantifiable attributes. The first two types could be obtained from the specification and description of the machine, the last type could only be determined by user's measurement, usage or words of mouth.

2. The quantifiable attributes

The quantifiable attributes are usually found in the specification of a PIMM. They should be considered together instead of individually in considering a selection. The significance of each is explained below. In short, this section steps the readers through how to read a PIMM's sspecification table.

Most quantifiable attributes in a specification table are the maximum the machine is capable of. If so, a value at or below the maximum could be used. Table 1 lists the quantifiable attributes and whether they are specified as a maximum in a specification table.

Quantifiable attribute

Maximum?

Comments

Shot weight

Yes

 

Clamping force

Yes

 

EUROMAP size rating

Inapplicable

 

International size rating

Inapplicable

 

Screw diameter

Inapplicable

Choice available

Screw L/D ratio

Inapplicable

Choice available

Injection pressure

Yes

 

Injection stroke

Yes

 

Injection volume

Yes

 

Injection speed

Yes

 

Injection rate

Yes

 

Screw rotary speed

Yes

 

Screw motor torque

Yes

 

Plasticizing capacity

Yes

 

Mould opening stroke

Yes

 

Maximum mould height

Yes

 

Minimum mould height

No, minimum

 

Maximum daylight

Yes

 

Space between tiebars

Yes

Mould length and width could be smaller

Platen size

Yes

Optional bigger platens available

Platen thickness

Inapplicable

 

Tiebar diameter

Inapplicable

 

Ejector stroke

Yes

 

Ejector force

Yes

 

Carriage stroke

Yes

 

Carriage force

Yes

 

Dry cycle time

No, minimum

 

Electric motor rating

Nominal value

More power is used when overloaded

Electric heater power

Yes

Maximum used at power on

Total power

Nominal value

More power is used when motor is overloaded

Number of heating zones

Inapplicable

 

Oil tank capacity

Yes

 

Hopper capacity

Yes

 

System pressure

Yes

 

Machine dimension

Inapplicable

 

Machine weight

Inapplicable

 

Table 1. Quantifiable attributes

Last Updated ( Tuesday, 02 October 2007 )